After more than 28 years of experience in providing manufacturing solutions for the food industry, we have developed a comprehensive knowledge of the process, from the reception to the filling.
Currently, we offer integrated solutions based on the specialisation of our mechanical, electrical and automation departments. Eigra Group has experienced professionals in installations and industrial automation for the food industry, with the capacity to generate and design a solution in accordance with the client’s needs.
The contribution and technical means validate the whole or partial design, adding value in aesthetics, functionality, performance and efficiency to production and data monitoring and evaluation.
In recent years, food and pharma transformation processes have evolved enormously. Nowadays, manufacturing lines incorporate technologies and equipment that need to be integrated at mechanical, electrical and control level.
Design, Manufacture and installation. Our team of engineers, project managers and specialised on-site installation teams allows Eigra Group to work in a coordinated way in the different parts of the process, intervening in its creation, design, production, assembly and commissioning.
The possibilities the group offers are set from the study, planning and design of the solution, which involves its installation and commissioning, considering the needs raised by the client, the conditions of the production and data acquisition for its development and subsequent analysis.
Eigra Group acts as a project leader with its own qualified team for the study and installation period, with the option of a maintenance service and continuous improvement.
The modular prefabricated units produced by Eigra Group reduce the time spent on the industrial floor in the factory and its interference with the production. Customised SKIDS are made for automatic mixproof valve manifolds used in tank filling/emptying, mixing systems, pasteurisers and thermisers, CIP stations, raw material addition stations, mixing stations, etc. These SKIDS are tried and tested ready to be installed and integrated into the process on site.
The services of Eigra Group include:
• Prefabricated modules, adapted to transport, and integrated into the project.
• Complete 3D design and mechanical and electrical engineering.
• Development of EPLAN diagrams.
• Hygienic TIG and OBITAL welding.
• Traceability and welding records.
• Endoscopic vision of welds.
• Electrical and control cabinets.
• Signal wiring
• Signalling and labelling of cables.
• PLC programming
• SCADA/HMI programming
• FAT testing
• Export documentation.
Electrical systems have to meet the specific requirements for food manufacturing: hygiene, safety and reliability.
Our design meets the following criteria:
• CCM for control and management of loads in the process.
• Hygienic cabinets distributed in the process area.
• PLC cabinet.
• Design and configuration of industrial communication networks.
• Pneumatic networks for valve operation.
• Design of separate conduits for signal and power.
• Design compatible with access for operation and maintenance.
• Design of safety loops, emergency stops and safety LOTOS.
• EPLAN, Autocad schematic design.
• Hygienic wiring design of the installation, with detectable elements.
• Hygienic and indelible labelling.
The development of the design and assembly based on the distribution, hygiene and aesthetics, are fundamental for the electrical distribution in an industrial installation. In order to boost these qualities, the electrical team of Eigra Group is in constant training for the food industry, developing fundamental skills and aptitudes for this environment. For example, communication networks, control hardware architecture, communications and industrial safety architecture, electrical design through EPLAN and comprehensive validations in all steps of design, assembly, testing and packaging of the cabinets for the food industry. All the cabinets designed, assembled, produced and supplied by Eigra Group have the “CE marking” and test and validation documentation.
We know how important hygiene in food processing areas is for our clients, which is why we strive to implement electrical installation solutions that promote hygiene and cleanliness in the installation.
One of the most important points within the food industry is the manufacturing process, based on an industrial process engineering, hardware architecture design, automation and control, and gathering and treatment of the data. These processes are carried out in search of an efficiency validated for a better production at a lower cost.
Eigra Group has an automation department with extensive experience within the food industry, with training and knowledge of Siemens, Schneider, Allen Bradley (Rockwell) and Omron products and technology, among others. In addition, we have the “Archestra Certification” in the development and maintenance of Wonderware SCADA applications, which is very present in the agri-food industry. The integration with the MES system and production data for its use in efficiency management through the client’s ERP, falls within our capabilities and helps in the integrated management of continuous production.
The Eigra Group’s project management service coordinates the execution of the project from a global vision of it, allowing the different assemblies involved to work in coordination according to the planning, eliminating non-productive times, interferences between companies and delays.
Our management, control and development of the on-site assembly is focused on these points:
• Technical dialogue with the client.
• Monitoring and management of resources for the fulfilment of the planning.
• Fulfillment of the technical specifications of the project.
• Reception, unloading and positioning of equipment.
• Design and monitoring of automation.
• Signal and communications testing.
• As-built documentation.
• Quality management
• OSHAS management.
Eigra Group, as an international supplier of prefabricated products and assemblies in food manufacturing processes, has defined, developed and structurally implemented the procedures and instructions that guarantee the maximum quality in each project, under the ISO-9001 standard.
The Quality and Safety department, together with the involved “Integrated Management System” or IMS, continuously reviews all the works, monitoring them with data control and delivery of documentation validated by those responsible for the project. This provides to Eigra Group and the client a guarantee of fulfillment with the execution deadlines, safety measures, economic investment and documentation and/or contact on the status of the project at all times; fundamental values in the management of the process of any food industry and requested information.
Cookies are small devices that are stored on Users terminals and allow users to remember their browsing data. The cookies used on this website are important because they serve to improve your experience, remember details of the login, provide content adapted to your tastes and make this site safer and easier to use. If you click accept, you will navigate directly through the Web and accept the use of all cookies. If you click on Information and preferences, you will obtain information about the cookies we use and you will be able to choose your browsing preferences. By logging out, you can delete cookies from your browser.
You have already selected your cookie preferences in previous sessions. Do you want to modify them?
Are those that allow the user to navigate through the website, and use the different options or services that exist in it, such as, for example, identifying the session, accessing restricted access parts, carrying out the purchase process of an order or use security elements while browsing.See the cookies we use.
Personalisation, analysis or functional cookies
These are the cookies that allow the user to access the service with some predefined general characteristics based on a series of criteria in the users terminal, such as the language, the type of browser through which the service is accessed, the regional configuration from where you access the service, quantify the number of users and thus carry out the statistical measurement and analysis of the use that users make of the service offered. For this, your browsing on our website is analysed in order to show you products and services more relevant to youSee the cookies we use.
Advertising or informative cookies
These are the cookies that allow us to manage our information in the most efficient way possible, adapting its content to the preferences of the user, the type of terminal from which the service is accessed, the characteristics of the use made by the user of the services, showing our own or third party advertising, etc. To do this, we analyse your Internet browsing habits to show you advertising related to the interests of your browsing profiles.See the cookies we use.